Elastic product and method of producing the same.



GEORGES N'U'TH, 0F NEUILLY-SURe-SEINE, FBANCE, ASSIGNOB OF ONE-HALF TO LEON TURGA T, 0F NEUILLY, FRANCE:

vELAS'LIPIQ PRODUCT AND METHOD OEPRODUQINQ THE SAME.

No Drawing.

To all whom it may concern.

Be it known that I. Gnoaons Nt'i'rH, residing at Neuilly-sur-Seine, Seine, France,"

This invention relates to a general process for the preparation of elastic materials and substitutes for ,natural'varnishes by the action of amins upon the products obtained by causing protohalogenids of sulfur to react upon certain fatty bodies and eventually by the polymerizationand the vulcanization of these products.

'Protochlorid of sulfur acting upon the fatty oils furnishes elastic products known as factices. The atoms of chlorin. are relatively feebly united to the molecules of thesefactices. This is why they react quite easily with the amins, which cause the complete or partial elimination of the chlorin and produce viscous masses up to the solid and elastic state ,or even 'hard and brittle masses. Now these bodies derived from factices and aminsmay be vulcanized and generally give rise to substances from a soft elastic state up to a very hard state and which, contrary to what is the case with the factices generally, present considerable cohesion thereby approximating in their properties to cahiitchouc, vulcanized caout chouc and even gutta percha. These same derivatives of factices, and of amins, par

ticularly those with a base of siccative oils,- have a tendency to solidify further, which is perhaps due to a polymerization and which will hereinafter be designated as such. This is produced by the action of time and heat, oxidizing agents and also by auto oxidation. Thus transformed these products constitute substances which are either elastic or brittle and which generally lendthemselves to vulcanization in giving elastic or brittle products. It is not, however, only the derivatives of factices and of amine which have the property of becoming polymerized but likewise these same deriva-f I Specification of Letters Patent.

Patented Nov. 2,1915.

Application filed October 16, 1909. Serial No. 522,773.

s'r'rns PATENT O n.

tives afterthey have been subjected to slight vulcanization'with sulfur. The polymeriza tion'of these substances likewise takes place under the influence of heat, oxidizing; agents or by auto0Xidation. The result is substances resembling caoutchouc or hard and brlttle products which may again be vulcanized in giving equally important products.

The slightly vulcanized products referredv to above can of course be vulcanized a. second tlmewitha view to obtaining harder materials. However, the results are not exactly the same as if the vulcanization were affected with the same quantity'ofvsulfur in a single operatiom This probably arises from the phenomena ofpolymerization I which may take place simultaneously with the first polymerization; I

It is; possible to operate in many other ways in order. to obtain products similar to those designated above for example; to

polymerize slightly then vulcanize slightly, the; againpolymerized and finally vulcan- 1Ze r The materials in question in as far as they are elastic may be employed in many ways as substitutes for caoutchouc and guttapercha. They also present a high electrical insulating property. Then again these substances whether they be elastic or brittle when soluble in appropriate solvents are adapted for varnishing products furnishing after evaporation of the solvent an adherent flexible transparent and brilliant film.

Under the influence of heat or of siccatives these varnishes harden rapidly without be coming friable. Owing to their resistance to heat, water and alkalis they are advantageously diflerentiate'd from varnishes ob tained from naturallacs or gums.

As stated above the bodies to be considered for the preparation of these products are the fatty oils and other fatty bodies in as far as they contain glyceric others of unof linseed, China wood, pavot, maize, cotton,

- saturated fatty acids such for example as oil tor, cod-liver, palm butter; then the fatty oils oxidized, polymerized, sulfated, sulfated and oxidized, nitrated and in short the fatty oils and fatty bodies capable of. reacting with protochlorid of sulfur. 1

As regards the amins, amins of the fatty series and of the aromatic series may be employed, acidylamins, diamins, triamins, etc, and even ammonia, 1n short all compounds comprlsing an NH or NH group, but particularly basic compounds, such for example as anilin, paratoluidin, metaxylidin a naphthylamin, para chloranilin, paranitro anilin,

dinitroanilin 1:2: 5, dehydrothiotoluidin, phenylhydrazin, para amido. phenol, amido naphthol 115, para amido benzoic acid,

mono methyl anilin, diphenyl amin, phenetidin, para phenylene diamin, benzidin, mono methyl para phenylene diamin, para amido diphenyl amin, acetyl benzidin, diamido diphenylurate, amido azobenzene,

para amido .benzene azo-a-napthlyamin,

triamido azo benzene, rosanilin, indulins,

safranins, pyrrene (C H N) etc.', then: am-' monia, monomethyl amin, dimethylamin,

.benzylamin ethylene diamin, amido acetic,

phenyl amido acetic, amido succinic acids or their salts, ethylic ether of amido acetic acid, carbam-id, thio carbamid, guanidin,

amidid of sodium, anilidid of potassium, cyanamid, etc. All these bodies are basic bodies, and where in the claims hereinafter I of a halogen, R signifies the residue of a in which R signifies a fatty radical, S signifies an atom of sulfur, Ha signifies an atom basic substance, and in which y:from* zero to m and z:from zsro to n. Where y:zero, all the halogen atoms have been entirely eliminated, either by the substitution of residues of thebasic substance or by the separation of the factice molecule from themolecules of halogenated hydrogen. Where z equals zero, there has been no introduction I into the substance of the residue of the basic substance, but merely the separation of the molecules of halogenated hydrogen from the factice molecule.

In order to prepare the substances in question, the amin is caused to act directly upon the factice (after the latter has been purified, if desired) or the reagents are diluted with products suitable for this purpose; ac-

- cording to requirements the vessels used may be open or closed. The addition of certain products-such as acetate of soda, carbonate of lime, etc., which facilitate the reaction amins on the 'factices are from viscous,

able. I Ordinarily these products are soluble in; benzene but only slightly or not at all soluble in alcohol at 90.

products generally become less and less soluble in benzene according to the degree of polymerization. This'polymerization can be effected in many ways, for example by stoving the products,.dissolving them and passing a current of air or oxygen through the hot solution or in passing ozone through the cold solution, by mixing the products or their solutions with siccatives in a cold or a hotstate, and so forth.

As regards slightly vulcanized products, they are ordinarily soluble in benzene, while highly vulcanized products are only slightly or not at all soluble.

vulcanization with sulfur can be effected in accordance with the processes employed for vulcanizing caoutchouc, but vulcanization can also be effected in solution. Vulcanization with protochlorid of sulfur is preferably efl'ected'in solution. Among the products vulcanized and even among the unvulcanized products, there are some which, while being very elastic at ordinary temperatures, becomes brittle at low temperatures. This defect is obviated by incorporating in the products either prior to or after their vulcanization, bodies such as oils, sulfonated oils, gylcerin, paraffin, Vaseline, waxes, anthracene, etc.

The following are examples of methods of forming the substances in question, but the invention is not of course limited thereto.

In order toshorten the description, the following abbreviations have been employed: Ordinar protochlorid ofv sulfur: S 61 Sulfur: Essence of turpentine: turpentine. I

The durations and temperatures should always be read as beingapproximate. The temperatures indicated generally 7 refer to those obtained in the oil bath.

Example I: 25 parts of anilin and 10 parts of linseed oil factice (prepared with 30 parts of 8 1C11 and 1'00.parts of oil) are placed in a vessel in the oil bath, and heated to l25-135 C. while agitating; the factice disappears. When it is dissolxred the heating is continued for 3 hours. The entire opera- In hardening them, that is to say by polymerization, these tion lasts for about 9 hours. The liquid,

which is of a. light yellow brown coloris alcohol; a milky, yellowish precipitate is produced which coagulates and becomes deposited in the form of viscous, slightly brownyellow oil; it is allowed to settle and the liquid containing the excess of anilin and of hydrochlorate of ani-lin formed is decanted. This deposit is washed with alcohol until it has been freed from anilin and forms a viscous mass. The alcohol and the anilin are recovered by the known processes. The product washed with alcohol is dried in the water bath. It is a soft, sticky, stringy and slightly reddish brown substance. In a thin 7 layer th1s product istransparent and slightly yellow; stoving varnishes'can be prepared from it. It willbe termed the product I and this process by precipitation in alcohol will be termed process IA.. This product is soluble in benzene, ether, nitrobenzene, turpentine. HCI gives a precipitate 'which is almost white inthe benzenic solution. Instead of pouring the liquid into alcohol it may be poured infla thin' stream into water at the same time ,"s'up'pl'ying a jet of dilute HCl for transforming the ex cess of anilin into its salt as "the operation progresses. A viscous mass i'sobtained. After separation of the solution of anilin salt this mass is washed in water and then dried in a water bath. This constitutes the process TB. The result is a viscous, stringy,

' sticky mass. Various other processes can be utilized for isolating the substance in question, for example the process consist ingi'n' eliminating theffexcess of anilin by means of a current of Steam.

1. Methods of aulcanaz'ng the product I (0.). 100 parts ofproduct Iis placed in a cauldron in an iron bath and slightly heated whereupon 15 parts'of flowers of sulfur is incorporated; the temperature is raised to 135 C. The liquid mass becomes thick and this temperature is maintained for two hours; o

After coolinga'mass is obtained which is solid, homogeneous, dark brown in color, remarkably elastic in compression and vulcanization is efiected with 5 parts S the operation being otherwise as describedin soft consistency and. slightly sticky especlally in the hot state, remarkably elastic 1n traction fairly soluble. in benzene and nitrobenzene and slightly soluble in tur en benzene. n traction; it is slightly soluble in benzene,

The result is 'a product of somewhat tine. Revulcanized with 9.5% of S (three heavy benzene. Heating to 135 is effected for four orfive hours. After cooling the 'so- .lution is washed with dilute caustic soda lye in order to eliminate the excess of S whereupon precipitation with alcohol is eiiected.

The deposit formed is collected and dried and a slightly soft brown mass is obtained which heated to 130 solidifies in giving a. pliable and elastic product soluble in nitrobenzene'turpentine less soluble in toluene and but slightly soluble in ether.

(d). 10 parts of the product I are dissolved in 80 arts of benzene a small quantity of (M08, is added whereupon a solution of three parts of S Cl. in 10 parts of benzene is added. The mass thickens and is diluted with benzene, filtered and washed in benzene. This mass when dried is a light yellow product presenting slight elasticity in compression, especially when somewhat warm.

I I Methods of polymerization.

"mass gradually thickens; it is agitated and finally it becomes solid. When cooled .this 1 substance is dark brown in color, elastic in compression and presents a notable degree of cohesion. It is slightly soluble in benzene, very slightly-soluble in ether and turpentine and ,more soluble in nitrobenzene.

Mixed with 9% of S and heated for two hours to 130-1-l0 this substance furnishes a solid. vulcanized product brownish-black in color. and remarkably elastic; it is very slightly soluble in benzene, and ether, insoluble in turpentine and fairly soluble in nitro- (b). The product is heated in a closed mofi 'e viscous. .At ordinary temperatures it constitutes an elastic mass which is soft but more solid than I. By vulcanization with 10% of S (2 hours at 130) a mass is obtained which is elastic, brown-black, partially soluble in nitrobenzene, slightly soluble in benzene and almost insoluble in ether;

(0). 1 part of product I is dissolved in 4 parts. of heavy benzene, heated to 100 and a current of oxygen is caused to pass through it for 2 hours while maintaining the temvessel for 20 to 25 hours at 135; it becomes alcohol is effected. The depositv collected and dried in the water bath forms a solid elastic product which is hardly sticky and soluble in turpentine and nitrobenzene. When heated to 125130 for 1 hour it becomes rather harder without losing its elastic properties. When vulcanized with 10% of S (lyhour at 130) a mass is obtained which is of a grayish-brown color, solid, pliable, very elastic, soluble in a hot state in nitrobenzene and turpentine but less soluble in toluene.

(d). 3 parts of product I aredissolved in 10 parts of toluene and a small quantity of a siccative such asresinate of manganese is added and heating to 100 is effected until the solution thickens. I Precipitation with alcohol is efiected- .and the precipitate is washed with alcohol and dried. This product. is a dark brown substance, slightly stringy, resisting compression but presentin'g but little cohesion.

(e). The product obtained in accordance with I (a) that is to say the product slightly vulcanized with 5% of S, is spread in thin layers over plates and stoved for 4; hours at 130135. The'mass which is at first viscous gradually solidifies. When cooled it is solid, dark brown, not sticky, pliable, elastic,

slightly soluble in toluene, nitrobenzene and turpentine. Vulcanized with 10% of S (2 hours at 130135) a 'very solid mass of a very deep brown color is obtained; it is fairly pliable and elastic.

The product I is polymerized for5 hours as in II (a). The resultant substance,

which forms a soft' slightly viscous mass, is vulcanized with 3% of S (2' hours at 130135) This product is spread in thin layers upon plates for polymerization in a stove (4 hours at 130140) then revulcanized with 10% of S (1% hours at 130-140); The mass obtained is of a brownish-black color, rather hard but nevertheless fairly pliable and elastic.

Example II. A mixture of 300parts of meta chloranilin and 50 parts of linseed oil factice is heated for 5 hours at 135. The product in fusion is poured into 7 50 parts of benzene. After being left the hydrochlorate of chloranilin is filtered; the filtrate is distilled for recovering the greater part of the employed instead of this treatment.

benzene and the residue of the distillation is then poured into 1000 parts of alcohol. The subsequent treatment is efiected as in Ex ample I. The mass obtained is transparent,

slightly colored -brown,stringy and slightly sticky, soluble'inbenzene ether, nitrobenzene and turpentine. The process IB might be This 1 process will serve for the preparation of a tion.

Varnish giving very adherent transparent and brilllantfilms. By heating the mass obtained for several hours to 125 C. it har-- dens considerably; .When vulcanized with 16% of S a coherent elastic product results.

Example III: A mixture of; 150 parts of benzene and 30 parts o f linseed oil factice are placed in an oil bath digester and 10 parts of compressed ammoniagas are in- I troduced therein. The temperature is then slowly raised to'about 130 and maintained and turpentine. HCI produces a precipitate which is almost, white int-he benzenic solu- Heated for 8 hours in thin layers to 130135, it becomes more solid and forms a brown, pliable and elastic mass. Mixed with 10% S and Vulcanized for 1 hour at 130 the mass obtained is brown, compres sible and thorpughly'coherent and soluble in nitro benzene.

Example IV In proceeding in accordance with the processes IA or IE with a mixture of 25 parts of anilin and 10 parts of oxidized linseed oil factice (prepared with 15 parts of 8.01, and 100 parts of oxidized linseed oil) the resultant mass is brown, elastic, fairly solid and soluble in benzene and nitrobenzene.- Vulcanized with 5% of S (2 hours at, 125135 the product 010- tained is solid, compressible and fairly cohesive.

Example V: A mixture of 10 parts of linseed oil factice, .10 parts of mono ethyl para toluidi n and 30 parts of crude xylene is heatedfor 6 to 7' hours at 130 to 140. The liquid formed is diluted with benzene and the solution. is filtered. The benzene is re covered by distillation while the residue of the distillation containing the xylene, the excess of the base and the product of con densation between base, and factice is precipitated with alcohol. The mixture is allowed to settle and the floating liquid is decanted. The oily deposit is washed with alcohol and then dried. The resultant mass is brown transparent, soft, elastic and slightly sticky: soluble in toluene, nitrobenzene, ether. -I IC1 produces a copious precipitate in the benzenic solution. When heated for 2 hours to 130.this mass becomes more solid, not sticky and elastic. This solidified product when vulcanized with 8% of S (45 minutes at 130) gives a grayish brown mass which is soft, not sticky, re-

'fairly hard but nevertheless presenting a certain degree of elasticity.

Example VI: A mixture of 10 parts of linseed oil factice and 25 parts of anilin is pared with 25 heated to l35 .for 3 hours and a half. In order to isolate the condensation product formed the process IA is adopted; the resultant mass is light yellow, only slightly sticky, resisting compression well but presenting less cohesion than product I and less soluble in benzene than the latter. The product thus prepared is subjected to the action of para toluidin, that is to say a mixture of 1 part of this product and 5 parts of para toluidin is heated for 6 hours to 125130. The mass in fusion is then treated by process IA. The resultant product is soft, transparent, stringy and rather sticky, soluble in benzene, ether turpentine and nitrobenzene. ,The etheric solution gives a thick precipitate with HCl. Heated in thin layers to 180-1 10 for 2 hours, this product solidifies more, ceases to be sticky and becomes very elastic. By vulcanization with 12% of S (2 hours at 130-140") it hardens and furnishes a mass which is solid, brown, pliable and elastic; it is slightly soluble in benzene and fairly soluble in nitrobenzene.

Example VII: 1 part of meta nitroanilin is dissolved in ahot state in 10 parts of heavy benzene and 1 part of colza oil factice (preparts of 8,01 and 100 parts of colza oil) is added, then heating is effected for 6 hours at 125-130? and for 6 hours at 135-145". The dark yellow mass in fusion is poured into 20 parts of benzene. After settling-the greater part of the solvent is recovered by distillation; the residue of the distillation is then poured into 20 parts of alcohol. A light yellow precipitate is formed which coagulates into a brown viscous mass. This substance isv washed in alcohol and dried. It then forms a ellow brown mass, transparent, slightly sticlzy but elastic and fairly soluble in benzene. The solution can be used for preparing varhour at 130) a brown, solid and elastic mass is obtained.

mass obtained is soft, less string Exam le 50 parts of castor oil are dissolve in 250 parts of heavy benzeneand 11 parts of 8,01 are added; a gelatinous mass is formed which is mixed with a solution of 50 parts of para toluidin in 125 parts of heavy benzene. The temperature is slowly raised to 125 and maintained for 15 hours at 125-135". After cooling'the hydrochlorate of para toluidin is filtered and the file trate is then precipitated in alcohol. The rest of the operation is as in Example I. The final product is a solid, brown sub-- stance which is elastic but becomes hard and brittle with a fairl low temperature; it is moderately soluble 1n benzene and nitro benzene. v 7

--Example IX: 'A'mixtur'e of 10 parts of linseed oil factice and 25 parts of anilin is heated for 12'hours to 130140. The mass The deposit formed is a. light yellow mass not very sticky,'or stringy butfairly elastic. i

When dried it hardens considerabl and presents a fairly hard brittle mass o resinousappearance soluble in benzene turpentine and nitro benzene. The solutions in benzene or turpentine may serve as'varnishes as they furnish transparent, adherent and sum-- ciently hard films. i Y

Example X: A solution of three parts of product I in 10 arts of benzene is mixed with 1 part of i id of ethyl and heated for 20 hours at 70 C. The subsequent treatment is in accordance with process IA and the than product I soluble in benzene, turpen nc and nitrobenzene.

ExampleXI: A mixture of 1 condensation product of linseed oil factice and anilin (see example X). 3 parts of crystallizable acetic and and 1 part of anhydrous acetic acid are boiled for 4 to 5 hours. The product gradually dissolves. The solution formed is then poured into water a very fine almost white precipitate is part of the formed and coagulates into'a compact graybrown mass. In order to wash this mass it is treated with water and then dried. Thus prepared this product when somewhat hot 4 i ther condensation products between factices and amins are. indicated in the table given belowo Tom eratin-e Primary materials.-Factice and uretion Properties of the -Polymei'izei Pro erties of the of oil ofottle opei'a- *products. tions. 'vulcamzatwns' groducts.

. ion. 1

' Temp. Hrs. Temp. Hm. I Temp. Hrs.

Linseed, 1 part: a-naphthyl- 130-140 8 Soft, sticky, stringy. 110-120 15 12 135 2 Brown-black, solid,

amin,6 par Soluble in benzene, pliable, elastic.

ether and turpentine.

Llnseed,10parts: nieta-emido- 135 34 Lightbrowmrather soft, 9 135 '1} Brown-black; good benzoic acid, 10 parts: )5ystringy, elastic. Solufor compression; lene, 35 parts. ble in benzene. not so good regards cohesion.

Linseed, 1 part; meta-toluyl- 130-135 3-4 Yellowish-broivn, elas- 7 130 2 Black, very hard but .ene-diamin, 1 part; heavy tic, incompletely soluelastic.

benzene, 3 parts. ble in benzene.

(az Cliina wood,10 par ts; ani- 130-135 3-4 Yellm vish-browmrather 130-135 10 '8 130-135 2 Dark brown, solid, m, parts. soft, stringy, elastic. Iv pliable, very elas- Soluble in benzene. 5 tic.

'(b) Pavot, 1 part; anilin, 3 125-130 4 YelI'owish-brown, rather 15 135-145 1 B iown-blaclc, solid,

parts. soft, stringy. Soluble very elastic.

in benzene. i l

, (c) Arachides,1part; anilinpl 135 2 Light yellow,alinostliq- 7 10 135-145 3 5 Brown, homogeneparts. uid. Soluble in benous; rather soft,

- .zeiie. slightly sticky, re-

. sistingcompression well, traction not l so well.

(d) 0live,"5 parts; orihotoliii- 120-125 2 Yellowish-brown.resists 10 125. 2% Dark brown. not

- din, 22 parts. y I compression fairly very solid, fairly -I well, little cohesion. elastic to compres- A sion.

Colza, 1 part: paratoluidin, 130 '3-4' Soft.transparent,sticky, 5 7 135-140 2 Browirblack, solid,

' 3parts. i stringy. V elastic.

I Castor, 10 parts; metatolui- 2 Soft but elastic. Solu- 130-140 4 5 130 l Brown-black, very din, 3 parts. -ble in benzene. elastic, resisting compression very Castor, 10 parts;'-mete.-xyli- 120 2 Light brown, elastic. 7.5 140-150 111: Brown, not sticky,

din, 25 parts. 7 Soluble in benzene. elastic.

(e) sulfonated castor, 1 part; 135 3-4 Brown, trans arent, 100 7 10 130 2 Black, resisting coinanilin,4parts. elastic. Solu la in pression well,mod-

nitro-benzene. erate cohesion.

(f) Sulfonzited and oxidized -135 6 Yellowish-brown very 8 125-130 3 Brown, homogenecastor oil, 1 part; paraxylisolid, elastic, slightly ous ,sl ightlysticky, din,4parts. sticky. Soluble in resisting compresnitro-benzene. sion well, traction not so well.

(a) Faeticeprepared with lin- 125-130 25 Soft, slightly sticky, 105-115 2 12 -140 2 Rather soft, resisting seed oil and proto-bromid slightlystringy. Solucompression very of sulfur, 10 parts;anilin,25 bleinnitro-benzene. well and traction parts. fairly ell.

(h)Factice prepared witlilin- 120 2 Fairly solid, slightly 10 130-135 2 Brown, not sticky, seed oil and proto-iodld of sticky, elastic in compliable and elastic. sulfur, 10 parts: anilin, 25 ression, less elastic in parts. raction. Soluble in nitro-benzene.

(d) Factice prepared with 25 parts S. .Cl and 100 parts of olive oil.

(g) Factice prepared with 55 parts 8 151- and 100 parts of linseed oil.

(It) Factice prepared with 90 parts S 1 and 100 parts of linseed oil.

(6) Factice prepared with 12 parts of S 01 and 100 parts of castor oil previously sulfonated with 41; parts of S at 180200.

(f) Factice prepared with 9 parts of S 01 and 100 parts of castor oil previously treated with 41} parts of S, then oxidized by ozone.

I claim as my invention 2-- 1. A process of making a rubber-like substance, comprising the step of subjecting a factice t0 the action of a basic body containing nitrogen, for the purpose specified.

2. A process of making a rubber-like substance, comprising the step of subjecting a factice to the action of an amin.

3. A process of making a rubber-like substance, comprising the step of subjecting a factice to the action of. a suitable ammonia derivative in the presence of a substance which facilitates the reaction.

4. A process of making a rubber-like body,

comprising the step of subjecting a factice to the action of a suitable ammonia derivative, having alkaline properties and polymerizing and vulcanizlng' the resulting product.

5. A process of making a rubber-like body, comprising the step of subjecting a factice to the action of a basic body described, as and for the purpose set forth.

(5. A process of making a rubber-like body, comprising the step of subjecting a factice to the action of a basicbody described, and in the presence of a substance Which facilitates the reaction.

7. A process of making a rubber-like body, comprising the step of subjecting a factice to the action of a basic body described, and vulcanizing the resulting product.

8. As a new product, a factice having its chlorin at least partially eliminated, substantially as described.

' 9. A process of producing an elastic material, comprising the step of subjecting a factice to the action of a compound capable of removing loosely combined; chlorin from said factice, said compound containing an NH group. I

10. A dehalogenized factice', said body beingmore resistant to heat, Water and acids than. natural lacs or gums, and having a grea ter elasticity than the corresponding chlorinated factice.

In testimony whereof I have signed my name to this specification, in the presence oftwo subscribing Witnesses.

GEORGES NUTH.

Witnesses:

GUSTAVE DUMONT, J ACQUES LEJEUNE. 

